Understanding How Automated Packaging Works

In today’s world, it can be hard to keep up with the newest technologies and trends in automation. But even if you’re not a technology buff, automated packaging is something that will likely affect your life in the near future. 

Automated packaging is a process of automating the human-intensive activities of unloading packaged products at distribution centers, palletizing them for transport to retail stores, and stocking them on shelves. This article provides an overview of how this new technology works.

1) Automated Case Erecting

A part of the automated packaging process is case erecting, aka box erecting. Care erector is a piece of technology that uses an automated arm to identify boxes and their orientation on pallets. This is important as it allows quick identification if there are problems with a case and ensures that products can be found quickly and easily without having to unpack all of the cases that may be stored on pallets or in inventory. The box itself has two-dimensional barcodes that contain information such as the product name, UPC code, and weight. These barcodes can then be scanned by the box erector to quickly inform it which box it is looking at. With this type of technology, case picking is the first step in order to ensure that everything goes where it needs to go throughout the warehouse, distribution center, or store.

2) Automated Case Packing

In some cases, automated packing is required to ensure the box will properly fit on a pallet for shipment. In its simplest form, box packing can be achieved through a machine that measures box dimensions and computes how many boxes will fit on a pallet given the available space. The machine will then present the boxes to warehouse workers in an area where they can be quickly loaded onto the pallet. This is important, as it ensures that products are shipped quickly and efficiently. If you’ve ever seen a commercial with endless rows of boxes being loaded onto trucks, this is the type of technology they use to get all of those boxes on each truck.

3) Automated Printing And Labeling

Another important aspect of automated packaging is a technology that automatically prints and applies barcodes onto the boxes being placed on a pallet. This type of technology works best in combination with case packing, as it ensures that all of the most up-to-date information about each product has been applied to them before they are packaged. In addition to this, there is also some technology that can automatically apply labels to each product as they are being placed on a pallet. This ensures that products are quickly labeled without any additional effort from warehouse workers, which makes the entire automated packaging process much more efficient.

4) Automated Palletizing

Automated palletizing is exactly what it sounds like. A piece of technology is used to pick boxes off of a pallet in an efficient, organized way. The machine uses barcodes again to identify the box’s location on the pallet and puts it in its place on another pallet. This allows for even distribution of weight when products are stacked, which can help prevent damage during shipping. An automated palletizing system can stack up to three pallets high, and can even wrap the palletized boxes in plastic for further protection. This is also an important step as it ensures that products are packed and stacked properly on their way to a consumer’s home or business.

5) Automated Pallet Wrapping

In many cases, an automated pallet wrapper is used to ensure that the pallets packed with the product are further protected from damage. These machines wrap a stretch film around the product and the pallet to keep everything secure and protect it throughout shipment. This machine may also be able to label and seal each case as well. There is typically a station where the wrapper is loaded with a roll of film and another station where it can be cut and sealed.

6) Automated Picking 

The final step in the automated packaging process is making sure that products are sent to the proper place. This can be done by picking to the point of order, which uses barcodes again to identify where items should go and sends them there. This minimizes errors and ensures that products will arrive at their designated departments in a retail location or at the home of a consumer.

7) Understanding The Role Of Automation

Now that you have an understanding of what automated packaging actually does, it’s important to understand why companies are turning to automation in this sector. One reason is that human error can cause problems when packing goods. If a worker doesn’t read the label correctly or places a box in the wrong place, this can have serious repercussions throughout the warehouse and distribution center where products are stored and ship from. Automated case packing eliminates these types of problems, as boxes will always go to the right place at the right time. Another reason why companies are turning to automated packaging is that when everything is computerized and organized, it’s easy to track where products are. This ensures that when an order comes in for a particular product at a retail store, the right product gets shipped out quickly and efficiently.

Automated packaging is an important process that helps companies save time, money, and manpower. The benefits of automated packaging are numerous-it can create more space in warehouses by eliminating the need for shelves or racks to store goods before they ship out, it reduces human error through barcodes, and ensures products go to the right place at the right time. Automation also saves companies from having to pay employees overtime wages when there’s a rush on orders because everything will be sent off quickly with little effort once all boxes have been palletized. If you’re thinking about investing in an automated packaging process for your business, that can be a smart decision. There are many companies that offer this service, and they can help you decide the best options for your business from palletizing to pallet wrapping to picking to point of order. We hope this article has clarified the role of automated packaging and what it does for businesses.

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